Manual Transmission

Column Shift Models
Shifting Clutch Clearance	0.015 to 0.018 in
Shift Dog-to-Clutch Slot Clearance	0.009 in

T90/T86AA 3-Speed Transmission
Interlock Sleeve-to-Shift Lever Clearance	0.001 to 0.007 in
Countershaft End Play	0.012 to 0.018 in

T150 3-Speed & T176 4-Speed Transmission
Countershaft Gear-to-Case End Play	0.004 to 0.018 in
Third-Fourth Synchronizer Hub-to-Snap-Ring End Play	0.004 to 0.014 in
Reverse Idler Gear-to-Case End Play	0.004 to 0.018 in
Mainshaft Snap-Ring-to-Second-Third Synchronizer Hub	0.004 to 0.014 in
Mainshaft Gear Train End Play	0.004 to 0.018 in

SR4 4-Speed Transmission
Countershaft Gear End Play	0.004 to 0.0018 in
Second Gear End Play	0.004 to 0.014 in
Output Shaft End Play	0.004 to 0.014 in
Blocking Ring-to-Cone Seat Clearance	0.030 in

Torque Specifications
T90/T98A		Ft-lb	Nm
Fill and Drain Plugs		10to 20	14 to 27
Front Bearing Cap Bolt		12 to 18	17 to 25
Shift Control Housing Bolts		10 to 15	17 to 20
Transfer Case Drive Gear Locknut		145 to 155	197 to 210
Transmission-to-Transfer Case Bolts		25 to 35	34 to 48
T14A/T15A		Ft-lb	Nm
Backup Light Switch		15 to 20	20 to 27
Drain and Fill Plug		10 to 20	14 to 27
Front Bearing Cap Bolt		12 to 18	16 to 24
Shift Control Housing-to-Case Bolts		10 to 15	14 to 20
Mainshaft Rear Bearing Nut		130 to 170	176 to 230
Transfer Case Drive Gear Locknut		145 to 155	197 to 210
Transmission-to-Transfer Case Bolts		25 to 35	34 to 47
TCS Switch		15 to 20	20 to 27
T150		Ft-lb	Nm
Backup Light Switch		15 to 20	20 to 27
Drain and Fill Plug		10 to 20	14 to 27
Front Bearing Cap Bolt		30 to 36	41 to 48
Transfer Case Drive Gear Locknut		145 to 155	197 to 210
Transmission-to-Transfer Case Bolts		25 to 35	34 to 47
TCS Switch		15 to 20	20 to 27
T176		Ft-lb	Nm
Backup Light Switch		10 to 20	14 to 27
Drain and Fill Plug		10 to 20	14 to 27
Front Bearing Cap Bolt		11 to 15	15 to 20
Shift Housing-to-Transmission Bolts		11 to 15	15 to 20
SR4		Ft-lb	Nm
Backup Light Switch		8 to 12	11 to 16
Adapter Housing Bolt		18 to 27	24 to 37
Detent Plug		8 to 12	24 to 37
Fill Plug		15 to 25	20 to 34
Front Bearing Cap Bolt		11 to 15	15 to 20
Offset Lever Nut		8 to 12	11 to 16
Reverse Lever Pivot Bolt		15 to 25	20 to 34
Shift Control Housing Bolt		7 to 12	9 to 16
Transmission-to-Clutch Housing Bolts		45 to 65	61 to 65
T4/T5		Ft-lb	Nm
Backup Light Switch		12 to 18	16 to 24
Adapter Housing Bolt		11 to 15	15 to 20
Fill Plug		15 to 25	20 to 34
Front Bearing Cap Bolt		11 to 15	15 to 20
Reverse Lever Pivot Bolt		15 to 25	20 to 34
Shift Control Housing Bolt		15 to 25	10 to 34
Transmission Cover Bolt		5 to 9	7 to 12
Transmission-to-Clutch Housing Bolts		45 to 65	61 to 88